At Welder Testing Inc., we understand that corrosion can significantly impact the integrity, safety, and longevity of materials used in various industries, including oil and gas, marine, power generation, and manufacturing. Our corrosion testing services are designed to evaluate material performance in aggressive environments, ensuring compliance with industry standards and preventing costly failures. By utilizing industry-recognized test methods, we help clients assess the resistance of their materials to corrosion and provide critical data for material selection and quality assurance.
We offer a broad range of corrosion testing services that evaluate how metals and alloys perform under different environmental conditions. Our corrosion testing capabilities include:
Duplex stainless steels are widely used for their superior strength and corrosion resistance. However, the presence of intermetallic phases can compromise their properties. ASTM A923 is a standardized test used to determine the presence of these harmful phases and assess the material’s suitability for service. This test is essential for industries where duplex stainless steel is used, ensuring the material meets required specifications and maintains its corrosion resistance.
ASTM A262 is a widely used test method to determine the susceptibility of stainless steel to intergranular corrosion. Stainless steel can become susceptible to intergranular attack if improper heat treatment occurs, leading to potential failure in service. This test is particularly important for industries that rely on stainless steel components in harsh environments, such as chemical processing plants and power plants.
Pitting and crevice corrosion are localized forms of attack that can lead to catastrophic failures in materials exposed to chlorides and other aggressive environments. ASTM G48 is a standard test method used to evaluate the resistance of stainless steel and nickel alloys to pitting and crevice corrosion. Our ASTM G48 testing helps manufacturers and engineers determine whether materials will perform reliably in corrosive conditions.
ASTM G28 is used to assess the corrosion resistance of stainless steels in oxidizing acidic environments, such as those encountered in chemical processing and power generation. By simulating extreme service conditions, this test helps determine the material’s ability to withstand harsh environments, ensuring its long-term durability and performance.
Corrosion can lead to structural failure, operational downtime, and significant financial losses. Conducting corrosion testing helps industries mitigate risks by:
✔ Identifying potential material weaknesses before they lead to failure.
✔ Ensuring compliance with industry codes and regulations.
✔ Enhancing the reliability and performance of critical components.
✔ Reducing maintenance costs and extending equipment life cycles.
✔ Supporting research and development for advanced corrosion-resistant materials.
Corrosion testing is vital for numerous industries, including:
✔ Oil & Gas: Ensuring pipeline integrity and offshore platform durability.
✔ Aerospace: Assessing material resistance in extreme environmental conditions.
✔ Chemical Processing: Evaluating materials used in corrosive chemical environments.
✔ Power Generation: Testing components exposed to high temperatures and corrosive media.
✔ Marine & Shipbuilding: Preventing corrosion-related failures in seawater-exposed structures.
Our laboratory is equipped to provide precise and reliable corrosion testing, backed by industry standards and expertise. Our experienced metallurgist and technicians follow strict protocols to ensure accurate results. With a focus on quality and efficiency, we deliver timely and detailed reporting to support our clients in making informed material decisions.
Corrosion testing helps ensure material durability, safety, and compliance with industry standards. It prevents failures, reduces maintenance costs, and extends equipment life in industries such as oil and gas, aerospace, power generation, and marine.
We provide a wide range of corrosion tests, including ASTM A923 (intermetallic phase detection in duplex stainless steels), ASTM A262 (intergranular corrosion testing), ASTM G48 (pitting and crevice corrosion resistance), and ASTM G28 (evaluation of stainless steels in acidic environments).
ASTM A923 testing identifies harmful intermetallic phases that can reduce the corrosion resistance and mechanical properties of duplex stainless steels, ensuring their suitability for use in demanding applications.
ASTM A262 determines if stainless steel is susceptible to intergranular corrosion, which can occur due to improper heat treatment. This test is crucial for industries relying on stainless steel components in harsh environments.
ASTM G48 evaluates a material’s resistance to localized corrosion, such as pitting and crevice corrosion, in environments containing chlorides and other aggressive substances, helping to ensure long-term reliability.
ASTM G28 assesses the performance of stainless steels in oxidizing acidic environments, ensuring they can withstand extreme service conditions, such as those found in chemical processing and power generation.
Corrosion testing is essential for oil and gas, aerospace, marine, power generation, chemical processing, and shipbuilding industries to ensure structural integrity, safety, and compliance with regulatory requirements.
Testing duration varies based on the specific test method and sample preparation. Some tests may be completed in a few days, while others may take longer depending on the complexity of the analysis.
Corrosion testing provides critical data that helps manufacturers select the best materials for specific environments, preventing premature failures, reducing costs, and improving overall product performance.
You can contact us at 281-930-9966 or email info@weldertester.com to discuss your corrosion testing needs. Our experts will guide you through the process and recommend the appropriate testing methods for your materials.
Serving the Houston Industrial Sector Since 1986!
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
281-930-9966
info@weldertesting.com
502 W 13th ST Deer Park, 77536
Schedule Your Welder Qualification Testing Below
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
With over 35 years of experience in the metallurgical field, Alfred Briones brings extensive expertise to Welder Testing Inc.’s Metallurgical Laboratory. As Laboratory Manager, he oversees all metallurgical testing processes, ensuring accuracy, compliance, and quality in every analysis. His deep knowledge and hands-on experience make him a valuable resource for clients seeking reliable and precise testing solutions. Alfred is always available to assist with your metallurgical testing needs, providing expert guidance and support.
As the primary point of contact for welder qualification testing at Welder Testing Inc., Adam Cobb ensures that each welder is properly signed in and assigned the correct certification test. With a background as a welder before transitioning into quality control and inspection, Adam brings firsthand industry experience to his role. Now an AWS Certified Welding Inspector (CWI), he works closely with customers to determine their specific qualification needs and provides detailed test information to shop inspectors for administration. Adam’s expertise, attention to detail, and customer-focused approach make him a key liaison between welders, quality control teams, and the companies they serve.
With over 17 years at Welder Testing Inc., Sam Chavez ensures that daily operations run smoothly and efficiently. As Shop Superintendent and a Certified Welding Inspector (CWI), he plays a critical role in maintaining organization, compliance, and quality assurance throughout the facility. His expertise in welding inspection and shop management ensures that welders receive a seamless and professional testing experience.